And so what are the methods engaged in the construction of a 100ft Ethernet cable? Here we offer a short look at a few of them.
Method 1 - Copper Rod Breakdown
5000 lb. coils of copper are provided to the manufacturer as soon as transported the copper on the coils will be drawn through a diamond die it will help to minimize the diameter of the copper. In the beginning it starts out at 12 gauge yet after being drawn through it ends up as 10 gauge. Once it has reached this phase it is then stacked into stem packs before being drawn further to reduce its gauge even more. During this second drawing operation an electrical current is passed via it and it anneals the copper so softening it. And then after being annealed it will be cooled down before passing through a laser system to measure and thus guarantee it is within the manufacturers standards.
Process 2 - Copper Insulation
This process is very carefully monitored and controlled and after the copper wire has been insulated it is passed through water to cool it. This also helps to harden the jacket now surrounding the cable.
Process 3 - Twisting of Copper Wire
It is this method that helps to minimize the number of cross talk that could occur amongst different wires. In some cases to prevent this further in case it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is utilized. The twisting of the wire is attained by passing it through various faceplates.
Process 4 - Coating of Cable
This technique is also known as jacketing and the sort of plastic that is employed to coat the cable to protect it depends on the Category of Ethernet cable being manufactured. For both CAT 5e, CAT 6 as well as CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.
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